BRAUSSE 1060ER Automatic Diecutting & Creasing Machine with Blanking and Stripping Device

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Feeder

  • Feeder based on cutting-edge Group technology, feeding is precise and consistent of a wide range of stock from 90g/2 thin paper to 1000 g/m2 cardboard, as well as micro flute corrugated board.

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Full Sheet Delivery

  • Full sheet delivery option to ensure easy production planning by selecting final delivery style.


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Gripper Bar

  • 8 gripper bars made from the latest Group technology runs extremely smooth, thanks to the unique design of the large motion angle eccentric worm gear drive system, allowing the minimum number and size of nicks at maximum production speed.

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Plate Setting

  • 5mm hardened cutting plate or 4+1mm sandwich plate on top of 15mm precision synthetic supporting plate with +/- 1mm micro adjustment for quick setup and easy make ready.


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Advanced Tooling Lockup

  • Advanced quick tooling setup system ensures fast job changeover and therefor high productivity at both stripping and blanking stations.

Double Sheet Detector

  • Ultrasonic double sheet detector without touching the paper, resulting in scratch free material (optional)

  • Reliable and quick to setup

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Auto Separation Sheet Insert

  • Automatic separating sheet inserter coupled with electronic position sensor at blanking station.


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Feeder

  • Three pick up and four forward-suck heads with angle adjustment to handle different kinds of materials.

  • Preloading device with rail cart and scaled gate.

  • Manual side adjustment of pallet table (+/- 40 mm).

  • Non-stop feeder with automatic pile lift.

  • Side blowers adjustable according to sheet size for smooth feeding, especially for thin paper transport.

 

feed table

  • Sheet slow-down device of feeder belts to assure accurate position of the sheet to the front lays (electro-pneumatically adjustable).

  • Synchronizing device to adjust the sheet positioning to the front lay by hand during production.

  • Covered with an anti-static stainless steel plate.

  • Feed table inlet equipped with lateral ramps.

  • Four individually adjustable front lays at the operation side of the machine.

  • Ultrasonic double sheet detector (without contact).

  • Sheet hold-down device (guiding the sheets to the front lays).

  • Upper frame with manual lifting device.

  • Pull and push convertible side lays ( OS and OOS ) with photo sensor sheet arrival control.

diecutting section

  • Precision worm gear crank toggle driving system to ensure smooth and dynamic lower platen movement.

  • Short stroke movable platen, driven by eccentric worm gear and toggle mechanism allows large motion angle resulting in minimum number and size of nicks at maximum production speed.

  • Precision stationery upper platen.

  • State-of-art 3 cam index gripper bar drive system to ensure smooth and precise gripper bar intermittent movement.

  • Pneumatic clutch/brake for main drive system.

  • Motorized cutting force setting by push button.

  • Digital strain gauge die cutting pressure tonnage display at HMI with adjustable pressure limit protection.

  • Eight high-precision alloy gripper bar.

  • High quality pre-stretched gripper bar drive chain.

  • Torque limit safety clutch to protect the index drive system in case of gripper bar crash.

  • Double cam driven gripper opener and front lay swing frame without position restore spring for smooth and accurate sheet register and take off.

  • Pneumatic push button die chase locking mechanism to ensure safe and operator-friendly die changing.

  • 5mm hardened cutting plate or 4 + 1mm sandwich plate (optional) on top of 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick setup and make ready.

  • Automatic main chain greasing system.

stripping Section

  • Complete set of stripping tools with upper and lower stripping pins.

  • Centerline system for quick stripping die setup.

  • Integrated Quick Locking System.

  • Automatic quick locking device for the upper tool integrated in the machine.

  • Funnel for waste guidance.

  • Efficient and smooth cam running curve drives the stripping and blanking tooling with large motion angle to ensure clean and tiny stripping and blanking at speed.

BLANK PILE DELIVERY SECTION

  • Automatic binder sheet inserter with electrical sheet presence control.

  • Automatic selection of suction cups according to the sheet size.

  • Constant compression level system (NCT).

  • Continuous pile lowering whist maintaining a constant height of the pile.

  • Automatic pallet changing device.

  • Automatic non-stop device.

  • Waste or skeleton removal apron.

  • Integrated Quick Locking System.

  • Upper blanking tool mounting frame can be pulled out for quick job setup and make ready.

  • Full sheet delivery can be achieved with die cutting and stripping only, while blanking is not necessary.